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Machine Learning Enhanced Process Simulation in Laser Pow­der Bed Fusion (LPBF)

Description

The project aims to develop and implement dedicated calibration procedures and parts that are tailored to critical applications of ABB and Sauber, to improve the accuracy of distortion predictions for specific components. Machine learning is then used to enhance simulations also beyond the calibrated regime. This accuracy and flexibility are essential for the successful compensation of arbitrary geometries in industry.

Process simulation-based distortion compensation will be implemented to improve the productivity and profitability of Laser Powder Bed Fusion (LPBF) and to reduce lead times. Dedicated calibration procedures will be developed and enhanced by Machine Learning methods for generalized applicability.

Key data

Deputy Projectlead

Project team

Bianca Egli, Matthias Huber, Ibrahim Kuon, Maurus Sonderegger, Sven Düzel, Vasilios Katselas

Project partners

ABB Schweiz AG; Sauber Engineering AG

Project status

completed, 08/2021 - 07/2024

Institute/Centre

Institute of Mechanical Systems (IMES)

Funding partner

Innosuisse Innovationsprojekt

Project budget

690'307 CHF

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